Products
Industrial Wedge Wire Centrifuge Basket
Material: 304/316 Stainless Steel
Process: Photochemical Etching Technology
Pattern Options: Customizable (Geometric/Organic/Digital)
Thickness Range: 0.1mm-2.0mm (±0.02mm)
Finish: Satin/Mirror/Color Coated
Application: Architectural Cladding/Decorative
Industrial Wedge Wire Centrifuge Basket: Material & Construction
- Advanced Material Selection:
- 316L/904L Stainless Steel: Corrosion-resistant (PREN ≥34) with 0.05–2 mm slot widths, ideal for pharmaceutical API separation or caustic chemical recovery.
- Duplex 2205/2507: High strength (550–800 MPa yield) and chloride resistance for offshore drilling mud processing or seawater desalination brines.
- Hastelloy C-276/C-22: Resists pitting and stress corrosion (per ASTM G48) in acidic environments like mineral acid purification or electroplating baths.
- Titanium Gr.2/5: Lightweight and biocompatible for biopharma cell harvesting or titanium dioxide slurry dewatering.
- Robust Structural Design:
- V-Shaped Wedge Wire Profile: Precision-welded wires (0.5–10 mm pitch) for non-blinding, self-draining performance under 3,000+ G-forces.
- Reinforced Support Rings: Forged rings (20–100 mm thickness) to withstand rotational stresses up to 10,000 RPM (ASME BPV Section VIII compliant).
Industrial Wedge Wire Centrifuge Basket: Performance Advantages
- High-Efficiency Separation:
- Open Area (15–50%): Maximizes throughput while retaining ≥99% of 5–500 µm particles in API crystallization or mineral concentrate recovery.
- Precision Slot Consistency: ±0.02 mm tolerance for sharp cut-points in nanoparticle classification or edible oil refining.
- Enhanced Durability:
- Electropolishing/Passivation: Achieves Ra ≤0.1 µm for hygienic compliance in vaccine production (ASME BPE-2019).
- Plasma Nitriding: Surface hardness up to 1,200 HV for abrasion resistance in kaolin clay processing (ASTM E384).
- Operational Versatility:
- Temperature Range: -196°C to 400°C (suitable for cryogenic biotech to hot asphalt centrifugation).
- Speed Capacity: Compatible with batch or continuous centrifuges at 1,000–12,000 RPM (ISO 9001 certified).
Precision Manufacturing & Testing
Industrial Wedge Wire Centrifuge Basket: Precision Manufacturing & Testing
- Cutting-Edge Fabrication:
- Laser Welding: Ensures ≤0.05 mm weld deviation for unbalanced load tolerance (ISO 13919-1).
- Dynamic Balancing: Achieves G2.5 balance grade (per ISO 1940) for vibration-free operation.
- Rigorous Quality Control:
- Hydrostatic Burst Testing: Validates integrity at 2x operational pressure (e.g., 150 bar for 75 bar systems).
- Fatigue Life Testing: Simulates 10^7+ cycles for high-G industrial centrifuges (ASTM E466).
- Material Certifications: Full EN 10204 3.1/3.2 traceability with FDA 21 CFR 211 compliance.
- Custom Configurations:
- Basket Diameters: 200–2,000 mm with conical or cylindrical geometries for decanter or pusher centrifuges.
- Slot Patterns: Radial, helical, or axial orientations for sticky material handling (e.g., starch, polymer pellets).
Industrial Wedge Wire Centrifuge Basket: Industry Applications
- Pharmaceuticals & Biotech:
- Viral Vector Harvesting: Electropolished 316L baskets (0.1 mm slots) for GMP-compliant bioreactors.
- Antibiotic Crystallization: Hastelloy C-22 baskets (50 µm slots) in sterile API production.
- Mining & Chemicals:
- Copper Concentrate Dewatering: Duplex 2507 baskets (0.3 mm slots) for high-solids slurry separation.
- Sulfuric Acid Recovery: Titanium baskets (1 mm slots) in acid regeneration centrifuges.
- Food & Beverage:
- Edible Oil Clarification: 904L stainless steel baskets (0.5 mm slots) for palm oil refining (3-A Sanitary Standard).
- Yeast Separation: Passivated 316SS baskets (0.2 mm slots) in brewery centrifuges.
- Waste Management:
- Sewage Sludge Thickening: HDG carbon steel baskets (2 mm slots) for municipal wastewater plants.
- Plastic Recycling: Abrasion-resistant baskets (3 mm slots) for PET flake purification.
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TOMAI MESH Services
Why Choose Us?
PROVEN CAPABILITY
We are accredited to AS 9100, IATF 16949 and ISO 14001, supplying components to the highest industry benchmarks.
20+ Years Experience
We have more than 20 years of experience in metal woven mesh and perforated metal products industry.
First-Class Raw Material
First-class raw material from Taigang Group, Shougang Group, Baogang Group.Have standard and professional material types.
Customized Product Design
Special customized production and drawings are available no matter batch or small quantity.
Delivery on Time
Our customers are informed throughout the production schedule to ensure that orders are delivered on time or ahead of schedule.
After-Sale Service
Quality warranty, technical support and fast compensation work together to gain customers' trust and reliance.
Yes, our company provides customized service. We can customize the processing according to the specific needs of customers. We can provide personalized solutions according to the size, aperture, material requirements and other special needs of our customers. Our technical team will ensure that customized products meet your requirements and provide professional design and manufacturing support.
The lead time of the product usually depends on the number of orders, complexity and whether custom processing is involved. Delivery times for standard products are generally 7-15 business days, while custom products can take longer, usually 15-30 business days. We will confirm the specific delivery time with you according to the order status and do our best to ensure timely delivery. If there is an urgent need, please contact us, we will arrange priority production according to your requirements.
Yes, we provide comprehensive after-sales service. Our after-sales team will assist with any problems encountered during the use of the product, including installation, use and maintenance. If you find quality problems or have any technical questions during use, please feel free to contact us, we will provide you with timely technical support and solutions. We are committed to ensuring customer satisfaction and providing you with long-term support.
We are more than happy to provide our customers with samples for testing. For standard products, you can request samples directly for testing to ensure that the product meets your needs. For custom products, we can provide small batch samples or preliminary designs for your review. After confirming the sample, we will further adjust and improve the product design based on your feedback. The cost and freight of the sample can be further discussed with our sales team.
Yes, all our products meet international quality standards. We strictly follow the ISO certification system and related industry standards for production and inspection to ensure that every product meets the high quality requirements.
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